The manufacturing process begins with the receipt of aluminium scrap as incoming raw material. Material entering the facility forms the starting point for the recycling and secondary aluminium production cycle.
The incoming material is handled within the defined production system before moving to inspection and preparation.
Incoming raw material is inspected and verified before it proceeds further into production.
This stage provides an initial quality-control point and helps ensure that the material entering the recycling process is appropriately checked before processing.
Following inspection, the raw material undergoes sorting and processing.
The supplied process structure identifies shredding and dusting as part of this stage. The objective is to prepare the aluminium scrap for the subsequent melting operation within the controlled production flow. ACE METAL RECYCLING INC
The processed aluminium scrap is transferred to the melting stage.
ACE Metal Recycling Inc. uses advanced melting furnaces as part of its production infrastructure. The melting stage converts the prepared aluminium material into molten metal for further testing and alloy adjustment. ACE METAL RECYCLING INC
Testing is carried out after the melting stage to evaluate the material before further alloy processing.
This provides an important process-control point before alloying elements are introduced according to the required composition.
Alloying elements are added according to the required composition and product specification.
This stage is particularly important for customer-specific aluminium alloys and standard alloy grades where controlled chemical composition is required.
ACE Metal Recycling Inc. uses defined testing and process controls to support the required composition of the finished material. ACE METAL RECYCLING INC
After the required alloying elements have been added, the material undergoes another testing stage.
The additional verification helps monitor the material before it proceeds to degassing and final preparation.
The molten aluminium proceeds through the nitrogen degassing stage as part of the defined production process.
This stage is positioned before final testing and casting within the company's manufacturing sequence. ACE METAL RECYCLING INC
Before casting, the material undergoes final testing.
This provides the final process-control stage for verifying the material before it is converted into finished aluminium ingots.
Quality control at this stage forms part of ACE Metal Recycling Inc.'s broader approach of testing and verifying each batch for consistency, purity and performance before dispatch. ACE METAL RECYCLING INC
Following final testing, the molten aluminium is cast into finished ingots.
The dedicated ingot casting facility forms an important part of the company's integrated production infrastructure, allowing the processed aluminium to be converted into the required finished product form. ACE METAL RECYCLING INC
After casting, finished ingots undergo the required packing and handling operations.
The defined process includes:
These activities are completed before the final inspection and dispatch stage. ACE METAL RECYCLING INC
The final stage is inspection of the finished product before dispatch.
Finished material is checked as part of the overall quality-control process to ensure that the required production and quality requirements have been addressed before the product leaves the facility.
